3 min read

Start of the line

Start where you are. Use what you have. Do what you can.

Arthur Ashe


Hello and welcome to this collection of ideas, insights, and shenanigans, the goal here is that this space doesn't just offer food for thought, but acts as a catalyst—inspiring you to learn not just by reading or viewing, but by making and doing.

With that out of the way, I’d like to introduce my Spyderco Dragonfly 2 Salt: 

It’s a very nice, compact, well-built little knife that hasn’t let me down. While there are many things to be said, the focus here is: the H2 Stainless Steel Blade, this makes it corrosion resistant but also a great candidate for a PVD (physical Vapor Deposition) process, as it does NOT need a layer of chrome to be coated. 

Below is some brief documentation of my process/journey.

Original State, September 2024

The blade was removed from the rest of the body with two 2 intentions in mind:

1) Give the blade a cool "matte" texture via sandblast

2) Avoid cooking and contaminating the FRN scales (The scales/handle will be modified sometime in the future).

Some tape was used to protect areas that are to remain unaffected by the mentioned sandblasting process.

The blade then underwent the PVD process:

illustration credit to VaporTech (not affiliated, just a good illustration)

In a nutshell, during PVD, process gases like oxygen or acetylene are introduced (in a controlled manner) into a vacuum chamber where they react with a high-energy plasma from a zirconium target. The zirconium atoms get ionized and are drawn toward the blade, where they react with the gases to form a super "film" (extremely thin layer of material). This film gives the blade its black finish and the unique surface characteristics of ZrOC.

Once done, the following look was achieved:

Sometime after re-assembly a paracord bead was coated in black and attached for aesthetic purposes.

After about nine months of use, some wear is visible — and combined with the black PVD, it adds a nice touch to the blade. While not everyone has access to all the processes mentioned, the message here is as follows: don’t be afraid to explore new techniques (or old for that matter) or customize your gear.